AMTS 2013: Needs and Means to Gather “Real” Performance Information
I will be presenting at the upcoming Advanced Manufacturing Technology Show 2013 conference in Dayton, Ohio.
When ?
Thursday, October 24 1:30 p.m.
Where ?
Dayton Airport Expo Center
3900 McCauley Drive
Vandalia, Ohio 45377
Phone: 937.454.8700
Fax: 937.264.3600
More information on AMTS: http://www.daytonamts.com/
Do you really need another machine? Will another machine add to your bottom line? Would your strategy change if you could see, minute by minute, what is actually taking place in your company? This is possible and we can show you when you attend “Needs and Means to Gather ‘Real’ Performance Information.” I will discuss a framework to gather and analyze machine utilization, how the MTConnect standard provides a path for objectively gathering this data, and a shop floor monitoring solution to small and mid-sized manufacturers with an achievable ROI proposition.
When ?
Thursday, October 24 1:30 p.m.
Where ?
Dayton Airport Expo Center
3900 McCauley Drive
Vandalia, Ohio 45377
Phone: 937.454.8700
Fax: 937.264.3600
More information on AMTS: http://www.daytonamts.com/
Do you really need another machine? Will another machine add to your bottom line? Would your strategy change if you could see, minute by minute, what is actually taking place in your company? This is possible and we can show you when you attend “Needs and Means to Gather ‘Real’ Performance Information.” I will discuss a framework to gather and analyze machine utilization, how the MTConnect standard provides a path for objectively gathering this data, and a shop floor monitoring solution to small and mid-sized manufacturers with an achievable ROI proposition.
New Findings Reported from A. Deshpande and Co-Authors Describe Advances in Manufacturing
Defense & Aerospace
2013 APR 16
(VerticalNews) -- By a News Reporter-Staff News Editor at Journal of Technology
-- New research on Manufacturing is the subject of a report. According to news
originating from Cincinnati, Ohio, by VerticalNews editors, the research
stated, "Purchasing the correct machine tool can have strategic
implications for manufacturers, because incorrect selection will eventually
lead to quality and productivity losses. Prior research has concentrated on
developing an analytical decision support system to select and compare machine
tools based on machine functionality-not capability."
Our news journalists obtained a quote from the research,
"Machine tool selection decision analyses concentrate on machine
specifications and characteristics, which disregard the actual machine accuracy
and dynamic performance. In this paper, the need to include machine accuracy
and performance in terms of cycle time, tool wear, and surface finish is
described with a case study of manufacturing a typical aerospace component
using three different production methodologies on three computer numeric
controller milling machines. Even though the three selected machine tools have
similar technical specifications, which are adequate to manufacture the sample
aerospace part, the machine accuracy and dynamic machining performance of the
machines is significantly different."
According to the news editors, the research concluded:
"We conclude that it is necessary to include machine tool performance and
production readiness attributes and not solely rely on the specifications when
considering machine tool selection and purchasing."
For more information on this research see: An empirical study
to evaluate machine tool production readiness and performance. International
Journal of Advanced Manufacturing Technology, 2013;64(9-12):1285-1296.
International Journal of Advanced Manufacturing Technology can be contacted at:
Springer London Ltd, 236 Grays Inn Rd, 6TH Floor, London WC1X 8HL, England.
(Springer - www.springer.com; International Journal of Advanced Manufacturing
Technology - www.springerlink.com/content/0268-3768/)
The news
correspondents report that additional information may be obtained from A.
Deshpande, TechSolve Inc, Adv Machining Grp, Cincinnati, OH 45237, United
States.
Keywords for this
news article include: Ohio, Aerospace, Cincinnati, United States,
Manufacturing, North and Central America
Our reports deliver
fact-based news of research and discoveries from around the world. Copyright
2013, NewsRx LLC. Reference: http://defense-and-aerospace.verticalnews.com/articles/9148398.html
Economics of Cloud Computing and Open Protocol on the Manufacturing Long Tail
Manufacturers are in relentless pursuit of continuous improvement in decreasing lead times, reducing costs and exploring new opportunities. Offering services along with products for additional revenue streams is becoming a commonplace. Additionally, long supply chains and fluctuating demands create a need to be agile and responsive to meet customer requirements. Effectively managing complex manufacturing operations requires accurate, granular, and real time data to make fact-based decisions. The manufacturing industry is unfortunately marred with closed architecture, highly customized and proprietary systems making it difficult to access data for analytics, business intelligence, and data mining. Even though large manufacturers might have resources for such technology, small and medium manufacturers (SMM), which account for 40% of US production output and 60% of employment, often don’t have the access and cannot justify the business case to implement manufacturing intelligence systems. Software application providers have traditionally concentrated on the larger firms which offer greater opportunity and scope. Ironically, SMMs have a great need for such manufacturing intelligence as they focus on higher-end, higher-margin products where cutting-edge technologies, responsive service, and lead times are very important. The recent advent of open source communication protocols like MTConnect and cloud-based applications has changed the business models for offering manufacturing intelligence technology solutions to SMMs. There is huge economic opportunity to serve this “long” manufacturing tail which comprise of more than 296K+ firms, employing more than 8M+ skilled labor and representing 99% of nations manufacturers.
MTConnect is an open, royalty-free standard intended to foster greater interoperability between controls, devices and software applications by publishing data over networks using the Internet Protocol. Benefits include real time production dashboard, alerts, equipment availability and usage, overall equipment effectiveness, production reporting/tracking, visualization of maintenance tracking, problem resolution and planning, energy conservation, quality, statistical process control, data mining, genealogy and security. Additional benefits can be achieved by integrating functions such as purchase order management, master scheduling, material requirement planning and shop floor control with other business functions such as accounting, sales, maintenance and shipping.
The cloud computing pay-per-use model is cost effective, secure, and efficient. The end-user does not have to purchase all of the required hardware, software, manage networks, software licenses, and maintain IT support staff which is very advantageous for SMMs as they often have limited human and financial resources. Additionally, while SMMs can use this data for better operations management, they can also predict and adjust to changes in the economy, technology, customer behavior, and the global marketplace.
This paper will discuss the impact of open protocols and cloud computing for providing manufacturing intelligence applications for SMMs. A case study describing the economics of using MTConnect compliant cloud based ShopViz application at a gear manufacturing factory will be described along with benefits, limitations, return-on-investment, and future work.
Reference: Economics of Cloud Computing and Open Protocol on the Manufacturing Long Tail; Amit Deshpande, 2014 Conference of the Society for Machinery Failure Prevention Technology (MFPT); May 20-22, 2014; Virginia Beach, VA [ SUBMITTED].
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